Warn 16.5ti-S Thermometric Self-Recovery Winch, 16,500 lb, 80' Spydura Pro Synthetic Rope (97740)
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Features
- Thermometric motor temperature LED: An LED in the remote keeps watch on motor heat. Warn's manual says it starts blinking once the motor is hot enough that a long run could do damage; brief pulls while it blinks are fine, but long ones should wait for a cool-down.
- Extreme-duty sealing throughout: Warn gives the 16.5ti extreme-duty sealing to keep water, mud and grime out of the winch.
- Metal control box housing: The contactor control pack is covered by an aluminum solenoid housing, giving the electronics a metal shell. Warn's guide shows the pack held by a bracket from the Warn mounting kit.
- Albright contactor switching: Current is switched by an Albright contactor, which Warn uses for durability and reliability. That matters here: at the full 16,500 lb, Warn's chart shows a 507 amp draw.
- Cone brake at full load: An automatic direct-drive cone brake holds the whole 16,500 lb rated load once the switch is released, behind a 3-stage planetary geartrain at 315:1.
- Primer under the powder coat: A chromate undercoat goes on first, then a high-gloss dark gray powder coat that Warn says resists chips and corrosion.
Description & Fitment
Warn's 16.5ti-S (97740) is the synthetic-rope 16.5ti: 80' of heat-treated 3/8" Spydura Pro rope, an alloy EPIC hook rated at 18,000 lb and an aluminum hawse fairlead. Motor, 315:1 gearing and the thermometric remote are the same as on the steel version.
Fitment & Compatibility
| Years | Model | Bed | Notes |
|---|---|---|---|
| 1994-2010 | 2500 | — | |
| 1994-2010 | 3500 | — | |
| 1981-1993 | D250 | — | |
| 1990-1993 | D350 | — |
| Years | Model | Bed | Notes |
|---|---|---|---|
| 1999-2027 | F-450 Super Duty | — |
| Years | Model | Bed | Notes |
|---|---|---|---|
| 2011-2027 | 2500 | — | |
| 2011-2027 | 3500 | — |
Choose the right version: this is the 16.5ti-S with synthetic rope. Steel wire rope, a roller fairlead and 90' of line: 16.5ti (68801). Warn sells a replacement handheld remote as part 83658.
Not included: the winch mount or mounting plate (with the bracket Warn uses for a remote-mounted control pack) and the vehicle battery, both sold separately.
About Warn
Warn Industries is a winch and recovery equipment maker headquartered in Clackamas, Oregon. Its range covers truck and SUV winches such as ZEON and the Heavyweight series, the AXON, VRX and R-Series powersports winches, the HUB Wireless Receiver and the portable Drill Winch.
Warn calls the 16.5ti the highest-capacity and most advanced winch in its range, and its remote reports motor temperature while you pull. Warn says it is designed, engineered and assembled in the USA.
Buying Warn from Prestige Truck. Warn asks for proof of purchase, a dated sales receipt showing the Warn product, with any warranty claim, so keep your Prestige Truck order receipt with your records.
Frequently Asked Questions
How fast does it pull?
Warn's 16.5ti chart shows 23.6 ft/min at 68 amps with no load, 9.22 ft/min at 4,000 lb and 3.24 ft/min at 507 amps at the full 16,500 lb.
What hook does it use?
An alloy EPIC hook with an 18,000 lb capacity, above the winch's 16,500 lb rating.
What mounting does Warn specify?
Warn's 16.5ti guide uses the standard 10" x 4.5" pattern on a smooth, flat plate, with four 7/16-14 x 1 1/2" and two 7/16-14 x 1 3/4" grade 5 bolts, all at 50-55 ft. lbs. (68-75 Nm). The mount itself is sold separately.
What battery does it need?
Warn's guide sets 650 cold cranking amps as the minimum for the 12V battery, and stresses a full charge and clean, tight connections.
Is there a limit on powering out?
Yes. Warn says not to power out more than 30' of rope without letting the winch cool for 20 minutes before powering back in. For longer runs, freespool and pull the rope out by hand.
Can it run continuously?
No. Warn rates it for intermittent duty, since heat builds fast near motor stall. Rigging a double line lowers the amp draw and heat, which Warn says allows longer use.
Installation
Here's the short version. Follow Warn's install sheet (below) for the exact positions and hardware.
- Pick a mounting spot strong enough for the winch's maximum pull, and use only the mounting orientations shown in Warn's diagrams.
- Set the winch so the rope spools onto the drum in the direction shown on the drum rotation decal.
- Seat the winch on a smooth, flat mounting plate (Warn's detail shows 5/16" or 8 mm thick) drilled to the standard 10" x 4.5" pattern.
- Fit four 7/16-14 x 1 1/2" grade 5 bolts with 7/16" lock washers and two 7/16-14 x 1 3/4" grade 5 bolts with flat washers, and torque all six to 50-55 ft. lbs. (68-75 Nm). Never use bolts that are too long.
- Mount the control pack with the bracket and instructions from the Warn mounting system kit; its fasteners can move to the unused base-plate holes for more placement options.
- Finish the winch install and attach the hook before any wiring. Connect the cables per Warn's electrical diagram, fit the supplied insulating boots, then check the winch for proper operation.
Stuck on a step?
Specifications
| Brand | Warn |
|---|---|
| Part Number | 97740 |
| Series | Heavyweight 16.5ti |
| Voltage | 12V DC |
| Rated line pull | 16,500 lb (7,484 kg) single line, first layer |
| Motor | 12V DC, 4.6 hp Gen II series wound |
| Geartrain | 3-stage planetary |
| Brake | Automatic direct-drive cone |
| Clutch | Rotating ring gear free-spool |
| Remote control | Remote switch, 12' (3.7m) lead, thermometric indicator, S2 elements, integrated flashlight |
| Drum diameter and length | 3.5" / 8.2" (9cm / 21cm) |
| Line speed, no load | 23.6 ft/min (7.20 m/min), 68 amps |
| Line speed at 16,500 lb | 3.24 ft/min (0.99 m/min), 507 amps |
| Pull by layer | Layer 1: 16,500 lb · Layer 2: 13,500 lb · Layer 3: 11,423 lb · Layer 4: 9,900 lb · Layer 5: 8,735 lb |
| Overall dimensions | 24.23" x 9.80" x 8.49" (615.4mm x 248.8mm x 215.7mm) |
| Mounting bolt pattern | 10" x 4.5" (254mm x 114.3mm) |
| Mounting hardware | 7/16-14 grade 5 bolts, 50-55 ft. lbs. (68-75 Nm) |
| Battery leads | 2 gauge, 72" (1.83m) |
| Recommended battery | 650 CCA minimum for winching |
| Sealing | Extreme duty |
| Duty | Intermittent |
| Country of origin | USA |
| Model | 16.5ti-S |
| Gear ratio | 315:1 |
| Rope | 80' of 3/8" Spydura Pro synthetic rope, heat-treated |
| Hook | Alloy EPIC hook, 18,000 lb capacity |
| Shipping weight | 104 lb |
| Fairlead | Aluminum hawse |
| Warranty | Limited lifetime mechanical, limited 7 year electrical |
| UPC | 012748977407 |
Warranty, shipping & returns
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Warranty
Warn backs the 16.5ti with a limited lifetime warranty on its mechanical parts and a limited 7-year warranty on its electrical parts.- Coverage, limits and exclusions are as set out in Warn's written limited warranty for the winch.
- Keep your Prestige Truck order receipt, since Warn asks for proof of purchase.
- To start a claim, contact us with your order number and a short description of the problem, and we will take it up with Warn for you.
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Free shipping
Ships free to the lower 48 states, with no minimum order.- Order by 5 PM ET on a business day and it starts processing the same day.
- Most orders arrive within 1-5 business days.
- We email your tracking number as soon as it ships.
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Inspect on delivery
Before mounting, check the winch, rope, fairlead, hook, thermometric remote, control pack and battery leads for shipping damage, then read Warn's 16.5ti Installation and Operator's Guide, which covers mounting, wiring, rope care and the temperature LED. Check it as soon as it arrives.- Look for crushed ends, punctures or tears in the carton.
- If something looks wrong, take photos of the box and the parts (and if a driver asks you to sign, note the damage on the receipt).
- Open the box and check the parts against the parts list before you install.
- Email support@prestigetruck.com right away with your order number, a short note and photos. We send a replacement or a full refund at no cost to you.
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30-day returns
Return it within 30 days of delivery, unused, in the original packaging, with proof of purchase.- Email support@prestigetruck.com with your order number. We reply within 1-2 business days with instructions.
- Damaged, defective or wrong item: we send a prepaid label or arrange a pickup.
- Changed your mind: you pay return shipping. No restocking fee.
- Refunds go back to your original payment method within 7 business days of approval. See our returns policy.