Warn ZEON XD 12-S Winch, 12,000 lb with 80' Spydura Pro Synthetic Rope (110012)
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Features
- Quick no-load line speed: Warn credits the XD's high-performance motor and geartrain with the fastest line speed in its class. Each model's chart, from no load up to full rated pull, is in the Specifications.
- Sealed to IP68 and IP69K: Warn rates the whole XD IP68 against submersion and IP69K against high-pressure spray, so river crossings and a pressure-washer clean-up are within its ratings.
- Full metal armor: Metal armor wraps the XD's components to fend off impacts and trail debris, the kind of knocks a winch on the front bumper takes.
- Albright contactor and bus bars: Power switching runs through a Warn-exclusive Albright contactor tied in with OE-grade bus bars, which Warn uses for electrical reliability.
- Spydura synthetic rope, hawse fairlead: Every XD comes with 3/8" Spydura-family synthetic line that has heat-resistant inner wraps and an abrasion sleeve, guided by a large-radius forged hawse in black aluminum.
- Lifetime mechanical warranty, OE finish: Warn backs the XD with a limited lifetime mechanical and limited 7-year electrical warranty. OE-grade paint and black fasteners, rated to 408 hours of salt spray, hold off corrosion.
Description & Fitment
The 110012 ZEON XD 12-S steps up to 12,000 lb of rated pull, with 80' of 3/8" Spydura Pro synthetic line. Warn charts 31 ft/min unloaded and 3 ft/min at 12,000 lb, and the fifth drum layer still holds 6,483 lb.
Fitment & Compatibility
Choose the right version: XD 10-S (10,000 lb, 100' Spydura): 110010; XD 14-S (14,000 lb): 110014. With live feedback and status lighting, the ZEON XP 12-S: 110120.
Not included: the mounting plate, which Warn's installation guide shows as sold separately.
About Warn
Warn Industries started in 1948 with a locking hub that let surplus military Jeeps freewheel on the road, and it has made vehicle recovery gear ever since. Its winch line runs from compact powersports units to the heavy truck winches, and the company is based in Clackamas, Oregon.
The ZEON XD is the core of Warn's current ZEON range, with full metal armor, a HUB wireless receiver in the control pack and synthetic rope as standard.
Buying Warn from Prestige Truck. Prestige Truck is an authorized Warn dealer. Keep your order receipt with your records as proof of purchase for any Warn warranty claim.
Frequently Asked Questions
How fast at half load?
Warn's chart shows 9 ft/min at 6,000 lb, drawing 268 amps.
Which rope is on it?
80' of 3/8" Spydura Pro synthetic with an abrasion sleeve.
What mounting plate do I need?
Warn's ZEON XD Installation Guide shows the winch on a mounting plate that is sold separately. Use a plate or bumper drilled to the 10" x 4.5" four-bolt pattern, with class 8.8 metric (grade 5) or better bolts.
What torque do the mounting bolts take?
Warn's guide prints 41 to 47 Nm (30-35 ft-lb) on its mounting page. It also says never to weld the mounting bolts and to check bolt length so the threads engage properly.
Can I control it without the cord?
The control pack has a HUB wireless receiver built in, so the XD can pair with Warn's HUB wireless control. A 12' corded remote is supplied as well.
When should the wiring go on?
Last. Warn says to finish mounting the winch and attaching the hook before you install the wiring, then connect red only to the battery's positive terminal and black only to the negative.
Installation
Stuck on a step?
Specifications
| Brand | Warn |
|---|---|
| Part Number | 110012 |
| Series | ZEON XD |
| Voltage | 12V DC |
| Motor | 12V DC, series wound, Warn high-performance design |
| Geartrain | 3-stage planetary |
| Brake | Automatic load-holding mechanical cone |
| Clutch (free spooling) | Rotating ring gear with stainless steel clutch lever, manual and remote activated |
| Drum Diameter x Length | 3.15" x 9", aluminum alloy |
| Fairlead | Large-radius forged black aluminum hawse |
| Electrical Controls | Warn exclusive Albright contactor with OE-grade bus bars |
| Remote Control | Ruggedized corded remote, 12' lead, plus integrated HUB wireless receiver |
| Sealing | IP68 submersion and IP69K high-pressure spray, full unit |
| Corrosion Protection | 408-hour salt spray, OEM-grade black fasteners |
| Finish | Satin-black powder coat with full metal armor |
| Overall Length | 23.89" |
| Overall Height | 10.52" |
| Mounting Bolt Pattern | 10" x 4.5", 4-bolt |
| Recommended Battery | 650 CCA minimum for winching |
| Battery Leads | 2 gauge, 72" |
| Assembled In | Clackamas, Oregon, USA |
| Model | ZEON XD 12-S |
| Line speed no load | 31 ft/min |
| Line speed rated load | 3 ft/min |
| Motor current | 67 amps / 466 amps |
| Rope | 3/8" x 80' Spydura Pro synthetic with heat-resistant inner wraps and abrasion sleeve |
| Shipping weight | About 85 lb |
| Pull by layer | Layer 1: 12,000 lb / Layer 2: 9,895 lb / Layer 3: 8,418 lb / Layer 4: 7,325 lb / Layer 5: 6,483 lb |
| Line speed and current by load | 0 lb: 31 ft/min, 67 A; 2,000 lb: 15 ft/min, 138 A; 4,000 lb: 11 ft/min, 205 A; 6,000 lb: 9 ft/min, 268 A; 8,000 lb: 7 ft/min, 328 A; 10,000 lb: 5 ft/min, 394 A; 12,000 lb: 3 ft/min, 466 A |
| Warranty | Limited lifetime mechanical, 7 years electrical |
| UPC | 012748110774 |
More media
4 videosWarranty, shipping & returns
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Warranty
Warn Industries backs the ZEON XD with a limited lifetime mechanical warranty and a limited 7-year electrical warranty.- Coverage, limits and exclusions are as set out in Warn's written limited warranty for the winch.
- Keep your Prestige Truck order receipt, since it is your proof of purchase.
- To start a claim, contact us with your order number and a short description of the problem, and we will take it up with Warn for you.
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Free shipping
Ships free to the lower 48 states, with no minimum order.- Order by 5 PM ET on a business day and it starts processing the same day.
- Most orders arrive within 1-5 business days.
- We email your tracking number as soon as it ships.
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Inspect on delivery
Before mounting, check the winch, rope, hawse fairlead, corded remote and battery leads for shipping damage, then read Warn's ZEON XD Installation Guide and Quick Start Guide, which cover mounting, wiring and the first system check. Check it as soon as it arrives.- Look for crushed ends, punctures or tears in the carton.
- If something looks wrong, take photos of the box and the parts (and if a driver asks you to sign, note the damage on the receipt).
- Open the box and check the parts against the parts list before you install.
- Email support@prestigetruck.com right away with your order number, a short note and photos. We send a replacement or a full refund at no cost to you.
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30-day returns
Return it within 30 days of delivery, unused, in the original packaging, with proof of purchase.- Email support@prestigetruck.com with your order number. We reply within 1-2 business days with instructions.
- Damaged, defective or wrong item: we send a prepaid label or arrange a pickup.
- Changed your mind: you pay return shipping. No restocking fee.
- Refunds go back to your original payment method within 7 business days of approval. See our returns policy.